Stage 2 Intercooler – Next Gen Ranger Raptor

Next Gen Ford Ranger Raptor V6 Stage 2 Intercooler

Upgrade the charge-air cooling capacity of your Next Gen Ford Ranger Raptor V6 with the Process West Stage 2 Intercooler. Designed for performance-focused and high-load applications, this high-capacity intercooler provides significantly more cooling surface area than the Stage 1 factory-replacement option.

It is an ideal upgrade for Ranger Raptor owners who regularly tow, drive off-road, run increased boost or subject their vehicle to sustained high-performance conditions.

Large 510 x 550 x 70mm Intercooler Core

The Process West Stage 2 Intercooler features a substantial 510 x 550 x 70mm core, providing increased cooling surface area and heat-transfer capacity.

The larger core is designed to help reduce charge-air temperatures and maintain more consistent engine performance during demanding conditions. This makes it particularly suitable for vehicles operating under sustained boost, towing loads, off-road conditions or high ambient temperatures.

Designed for High-Load Applications

Additional intercooling capacity can be particularly beneficial for modified and tuned Ranger Raptor V6 engines.

The Stage 2 intercooler is suited to a range of demanding applications, including:

• Performance driving

• Off-road driving

• Towing and heavy loads

• Increased boost applications

• Tuned Ranger Raptor V6 engines

• Sustained high-load operation

By providing greater cooling capacity, the larger intercooler core helps manage charge-air temperatures and supports more consistent performance.

Factory and Aftermarket Piping Compatibility

The Stage 2 Intercooler is designed to work directly with the factory intercooler piping, allowing the intercooler itself to be upgraded without requiring an immediate piping upgrade.

For customers wanting to upgrade the complete intercooler system, the Process West Intercooler Hard Piping Kit is available separately in:

• Black – PWRRIC02B-pipe

• Red – PWRRIC02R-pipe

The optional hard piping kit provides a durable aluminium replacement for the factory intercooler piping.

Minor Trim Required for Installation

Minor trimming of the factory plastic is required for fitment.

The modification is limited to a small section of factory plastic to provide clearance for the larger intercooler. No major structural modification is required.

We recommend professional installation if you are not experienced with intercooler or vehicle trim modifications.

Key Features

• Designed for Next Gen Ford Ranger Raptor V6

• Process West Stage 2 Intercooler

• Large 510 x 550 x 70mm core

• Increased cooling surface area

• Increased charge-air cooling capacity

• Helps reduce intake air temperatures

• Supports consistent performance under high load

• Suitable for tuned and performance-focused Ranger Raptor builds

• Ideal for towing and off-road applications

• Compatible with factory intercooler piping

• Compatible with suitable aftermarket piping configurations

• Optional Process West hard piping kit available

• Minor factory plastic trimming required

Upgrade Your Next Gen Ranger Raptor Cooling System

For Ranger Raptor V6 owners who require more intercooling capacity than a standard factory-replacement unit can provide, the Process West Stage 2 Intercooler offers a substantial increase in core size and cooling capacity.

The 510 x 550 x 70mm intercooler core is designed to help control charge-air temperatures during demanding use, making it a suitable upgrade for performance builds, tuned engines, towing and off-road applications.

Important Fitment Information: Minor trimming of the factory plastic is required for installation. The intercooler is compatible with factory intercooler piping, while the Process West hard piping kit is available separately for customers seeking a complete piping upgrade.